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Custom Composite Fairings

Custom composite cowling fabricated by Mace Aviation
Mace Aviation composite fairing assembly
Mace Aviation composite aircraft nose fairing
Mace Aviation composite fairing detail during fabrication
Mace Aviation custom composite fairing in workshop
Mace Aviation custom composite helicopter nose fairing
Mace Aviation composite helicopter fairing in production
Mace Aviation composite helicopter fairing fabrication
Mace Aviation composite aircraft fairing detail
Mace Aviation composite aircraft fairing detail
Mace Aviation composite aircraft fairing
Custom composite cowling for Cessna Caravan fabricated by Mace Aviation
Mace Aviation custom composite fairing fabrication
Mace Aviation custom composite fairing detail view
Mace Aviation custom composite fairing in production
Mace Aviation aircraft on display at Oshkosh AirVenture airshow
Mace Aviation custom composite aircraft fairing
Mace Aviation custom composite fairing installed on aircraft
Mace Aviation composite helicopter sensor fairing
Mace Aviation composite aircraft fairing production
Mace Aviation custom composite fairing fabrication
Mace Aviation composite helicopter nose fairing
Mace Aviation custom composite helicopter fairing
Mace Aviation custom composite aircraft fairing
Mace Aviation composite aircraft fairing detail
Mace Aviation composite fairing mounted on helicopter
Mace Aviation composite fairing in workshop

Mace Aviation excels at designing and building custom composite fairings and cowlings of any shape, size and quantity (especially in a rapid prototyping environment). Typically projects begin with obtaining measurements from the customers aircraft and importing the geometry into CATIA V5. The base geometry is used to layout conceptual designs for the fairings. Typically the layout/lofting process is iterative in nature and evolves until all customer requirements are satisfied and a refined surface loft is achieved. The final geometry is used to design tools that are CNC machined from high density urethane foam. A wide variety of materials (fiberglass, Kevlar and carbon) and resin systems are used to fabricate parts. Contact Mace Aviation to discuss your project.

A pilot standing next to a helicopter

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(480) 641-1359