Products

Mace Aviation provides high quality aerospace design, engineering and manufacturing services without the hassle of dealing with a large corporation. We offer many of the same capabilities and quality management as the large defense contractors at a fraction of the time and cost.

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01. Black Hawk Nose Mount

The Black Hawk Nose Mount is designed to accept the L3 Wescam MX-10 EO/IR Sensor but can be adapted to accept various other sensors. The nose mount is a light weight solution that installs on the aircraft in less than one hour and provides a sensor quick disconnect feature that allows for the sensor to be removed from the aircraft in less than one minute.

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02. Aircraft Crew Station

The Aircraft Crew Station is sized to fit in most general aviation aircraft and provides a user friendly workstation for surveillance purposes. The station is outfitted with two large high-definition LCD screens and provides the user with several sensor control options.

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03. Custom Composite Fairings

Mace Aviation excels at designing and building custom composite fairings and cowlings of any shape, size and quantity (especially in a rapid prototyping environment). Typically projects begin with obtaining measurements from the customer's aircraft and importing the geometry into CATIA V5.

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04. Extended Range Weapons Wing (ER2W)

The Extended Range Weapons Wing is designed for all MD500 Series and Bell 407 aircraft. The Weapons Wing is an integrated weapons platform for light helicopters that offers four weapons stations and an internal fuel tank that significantly increases the carrying aircraft’s range and endurance.

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05. GAU-19 Pod

The GAU-19 Pod is designed to be a completely self contained weapons pod. The pod contains the GAU-19A/B, ammunition magazine, batteries and GCU in a lightweight aerodynamic enclosure. The pod is designed for ease of maintenance and installation on all 14" NATO suspension racks.

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06. Laser Arming Panel

The Laser Arming Panel is an off-the-shelf solution for controlling and firing the laser designator for the L3 Wescam series of EO/IR turrets. The Laser Arming Panel is constructed from aerospace quality materials and fits in standard avionics trays.

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07. Lightweight Hellfire Launcher

Mace Aviation has manufactured a light-weight, two-station Hellfire launcher that installs on all 14" NATO standard suspension racks. The Light-Weight Hellfire Launcher is designed to react a Hellfire hang fire condition and can be utilized on a wide variety of fixed and rotary wing aircraft.

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08. MCAS Doors and Closeout Fairings

Mace Aviation designs and manufactures lightweight rear door fairings for the MD500E/F/G helicopters. The door fairings seal the aft cabin of the aircraft from the environment when the aircraft is fitted with a weapons platform.

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09. MD500 Nose Mount

The MD500 Series Nose Mount is designed to accept the L3 Wescam MX-10 EO/IR Sensor but can be adapted to accept various other sensors. The nose mount is a light weight solution that provides a sensor quick disconnect feature that allows for the sensor to be removed from the aircraft in less than one minute.

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10. MX-25D Targeting Pod

Mace Aviation recently completed the design, fabrication and assembly of a long-range targeting pod for the L3 Communications Wescam MX-25D. Mace Aviation was responsible for all design and analysis for the MX-25D Targeting Pod.

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11. OH-58D Mast Mount

Mace Aviation designed, fabricated and proof tested a replacement Mast Mount that accepts the L3 Wescam MX-15Di. The replacement Mast Mount was designed to be a direct replacement for the Kiowa Warrior Mast Mounted Sensor and requires no modifications to the aircraft.

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12. OH-58D Nose Mount

Mace Aviation worked with L3 Communications Wescam to demonstrate a nose mounted MX-15D for the OH-58D Kiowa Warrior.

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13. Banshee UAV

Mace Aviation has teamed with NEXGEN Aircraft Corporation to provide turn key UAV systems, design and flight test services. The Banshee UAS was developed under an Air Force Research Laboratory SBIR contract and has completed initial flight tests.

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Banshee UAV features

specifications

Payload Weight: 15 lbs (Nominal), 75+ lbs (Max)
Payload Volume: 3.5 cu ft
Max Takeoff Weight: 230 lbs
Empty Weight: 125 lbs
Electrical Power: 500 Watts (Total)

performance

Endurance: 24 hrs (15 lb payload), 18 hrs (35 lb payload)
Max Speed: 90+ kts
Loiter Speed: 40 kts
Ceiling: 15k+ ft

dimensions

Wingspan: 19.5 ft
Length: 11.0 ft

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14. AH-1 Cobra Nose Mount

The AH-1 Nose mount is designed to accept the L3 Wescam MX-10 or MX-15 EO/IR sensor but can be adapted to accept various other sensors. The nose mount is a lightweight solution that installs on the aircraft in less than one hour.

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15. Common Launch Tube Collars

Mace Aviation manufactures a small kit that enables a Common Launch Tube (CLT) to be installed on a 14" NATO Electro-Mechanical Release Unit (EMRU). Contact Mace Aviation for details.